Mold Redux

I’ve actually had this done for a week or so, but forgot to post it. I made a mold for the carbon fiber glove box top that I want to make. I’ll take this down to the guy that’s going to make the part to see if this will work. If it looks good then I’ll make one for the throttle console as well. The mold came out OK, but its not a glossy as I thought it would be and I had some issues with getting the gel coat to the correct thickness. This is supposed to be really good gel coat, but for some reason I’m having a lot of problems with it. The manufacture says it needs to be sprayed, but I see a lot of other people brushing on the gel coat and it seems to come out really nice. I’ll have to look around to see if I can find another manufacture for the gel coat.

Part is ready to go. I filled all the holes with expose resin and sanded them flat.I greatly simplified the mold prep from the last time and also used a lot less wax on the seams.

Gel coat not going on so well

I was able to get a second coat on without it bubbling, but still not great.

Used some epoxy resin and talc to reinforce the corners

Two coat of resin and fiber mat. Now I need to add the wood bracing.

Wood bracing is in and now just need to add another 3-4 layers of mat. This makes a sizable mess.

Finished mold. It came out OK. I was hoping it would be a bit more glossy for a better finish on the final part. I think I can polish it so I need to look into that.


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